Smart Technology PICKANDPLACEMACHINE Streamlined Assembly

 

SMT mounters (SMT mounters) are key devices in electronics manufacturing for the precise placement of surface mount components (SMDS) onto printed circuit boards (PCBS).

 

Mounting accuracy

Definition: The precision with which the mounting head places the component on the PCB, usually in micrometers (μm).

Importance: High precision ensures that the components are properly installed and the board functions properly.

Mounting speed

Definition: Number of Components Per minute (CPH).

Importance: High-speed mounting improves production efficiency and meets the needs of large-scale production.

Component size range

Definition: The minimum and maximum size of components that a mounter can handle.

Importance: Adapt to different size components, improve equipment utilization.

PCB size range

Definition: The minimum and maximum size of the PCB that the mounter can handle.

Importance: Adapt to different PCB sizes, improve production flexibility.

 

 

Consumer electronics

Products: Smartphones, tablets, laptops, TVS, game consoles, etc.

Function: Mount micro-components efficiently and accurately to meet the needs of high-density circuit boards.

Automotive electronics

Products: Engine control units (ECUs), sensors, in-car entertainment systems, navigation systems, etc.

Role: Ensures high reliability and durability of components in harsh environments.

Industrial electronics

Products: PLC, industrial controller, power module, motor driver, etc.

Role: Provides high precision and reliability, adapted to complex industrial environments.

Medical electronics

Products: Medical instrument, diagnostic equipment, monitor, implantable equipment, etc.

Role: To ensure high accuracy and reliability, to meet the strict requirements of medical equipment.

Communication equipment

Products: Base station, router, switch, optical fiber equipment, etc.

Function: Efficient mounting of high-frequency and high-density components to ensure equipment performance.

 

 

 

 

Number of Placement Heads	4(high-accuracy)
Number of IC Trays	48
Number of Feeders	50/44(subject to 8mm feeder)
Positioning Accuracy	0.01mm
Repeated Mounting Accuracy	0.05mm
Mounting speed range of resistance	5000-8000Pcs/h capacitance components
Applicable Components	resistor,capacitor,chip,lamp bead 0201-30*30mm etc.
Supported Maximum Area of PCB	50*50mm-(50F)350*190mm /(44F)350*260mm
Feeders	electric feeder, pneumatic feeder,vibrating feeder, IC tray etc.
Recognition Devices	mark camera x1,fast recognition camera x4, high-precision camera x1
Maximum Height of Applicable Components	≤7mm
PCB Convey Mode	three-stage entry,automatic connection from left to right, automatic PCB positioning
Mark Positioning	manual / automatic
Programming Method	automatic programming after manually importing files of PCB coordinates
Control System	HuaweiGuochuang control system
Maximum Step Length of XY Axis	629mm*679mm
Tracks of XY Axis	linear motion guide + Screw driver
Motion Mode of XY Axis	intelligent linkage of acceleration and deceleration of curve and line, integrated linear interpolation algorithm.
Control Computer	industrial control computer with Intel high-performance processor
Adjusting Method of Tracks	electric
Range of Nozzle Buffer	4.5mm
Maximum Step Length of Z Axis	20mm
Range of Angle for Components	±180°
Motor	AC Servo Motor series
Driver	high-speed DSP driver
Air Supply Requirements	oil water filter,≥ 50L,dust filter and air pressure stabilizer etc.
Vacuum Supply of Nozzle	vacuum generator integrating the high-speed vacuum burst function
Range of Air Supply Pressure	0.5-0.7Mpa
OS	Independent research and development SMT intelligent OS based on Windows
PCB requires	3-5mm process edge in automatic mode
Vision Display	17-inch industrial control display
Cable	durable flexible cable(10 million times)
Power Supply	220V 50/60Hz
Average Power	600W
Machine Dimensions	desk machine 1140*900*900mm vertical machine 900*1140*1340mm
Weight	(desk machine)210kg (vertical machine)280kg

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