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SMT Pick And Place Machine 7000pcs/h Hwt444f

Surface Mount Technology (SMT) is a key device in electronics manufacturing that is used to precisely mount electronic components (such as resistors, capacitors, integrated circuits, etc.) onto printed circuit boards (PCBS). The production process of SMT machine is one of the core links of modern electronic product manufacturing.

Product Introduction

Surface Mount Technology (SMT) is a key device in electronics manufacturing that is used to precisely mount electronic components (such as resistors, capacitors, integrated circuits, etc.) onto printed circuit boards (PCBS). The production process of SMT machine is one of the core links of modern electronic product manufacturing.

 

SMT pick and place machine is built to handle even the most complex assembly jobs

A pick and place machine, also known as a surface mount technology (SMT) machine, is a robotic assembly tool designed to accurately place components onto a printed circuit board (PCB). The machine consists of a conveyor that moves the PCB through the assembly line to different processing stations, including component placement. The process starts with the machine's camera system scanning the PCB and identifying where components need to be placed. The components are then loaded onto feeders that supply the machine with the necessary parts. The pick and place machine's robotic arm picks up the components from the feeder and places them onto the designated location on the PCB. This process is repeated for each component required to complete the circuitry on the board. The placement process requires high levels of accuracy, speed, and consistency, which the machine delivers through its advanced sensors and software. The machine's software allows for precise adjustments to component placement and orientation, ensuring that the PCB's components are accurately placed and functional. Pick and place machines are crucial in the manufacturing process of many high-tech products, such as smartphones, laptops, and other electronic devices that rely heavily on SMT. The machines have revolutionized the world of electronics manufacturing by increasing production efficiency and accuracy, reducing production time and cost, and improving the overall quality of the finished goods.
 
This is the answer to the SMT pick and place machine is built to handle even the most complex assembly jobs question. Thank you for your attention to Beijing Huawei Guochuang Electronic Technology Co., LTD., we are a high quality SMT equipment supplier, can undertake OEM,ODM, source manufacturers reliable, we are looking for a global agent, our contact information: 15010550359 zhai 15931673319 liu.

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The key equipment of the SMT production process

Solder paste printing machine: Used to accurately print solder paste onto the PCB.

Patch machine: Used to attach components to the PCB.

Reflow furnace: Used to melt solder paste and form solder joints.

Testing equipment: such as AOI, X-ray detector, etc.

Cleaning equipment: Used to clean PCB.

 

The main functions of the placement machine

Component pickup: Pick up electronic components from the Feeder.

Component positioning: Recognition of the position and orientation of components through a vision system or sensor.

Precise mounting: The component is placed exactly to the specified position of the PCB.

High-speed operation: Modern mounters are capable of mounting tasks at extremely high speeds, and can mount thousands of components per minute.

 

The development trend of the production process of SMT machine

High precision and high speed: The accuracy and speed of the mounting machine are continuously improved to meet the needs of miniaturization and high-density packaging.

Intelligence and automation: The introduction of artificial intelligence and machine learning technology to achieve intelligent control of the production process.

Green environmental protection: The use of lead-free solder paste and environmentally friendly materials to reduce the impact on the environment.

Flexible manufacturing: Support multi-variety, small batch production, to meet individual needs.

Integration: The solder paste printing, mounting, testing and other processes are integrated into a production line to improve production efficiency.

 

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Shipping package

Our SMT machine is a high-precision equipment, and the export packaging needs special consideration of shock-proof, moisture-proof, dustproof and other factors to ensure that the equipment is not damaged during transportation.

We will do packaging preparation before packaging, clean the mounter, ensure that the inside and outside of the mounter clean, to avoid dust or debris into the equipment. Fix movable parts, remove vulnerable parts, and do anti-moisture treatment for the patch machine.

Our shipping packaging is divided into internal packaging and external packaging, and the internal packaging is mainly used to wrap the equipment with shock-resistant foam or bubble film, focusing on protecting precision components (such as mount heads, sensors, etc.). Wrap a waterproof plastic film around the outside of the device to protect it from moisture. The device is then secured to a wooden or plastic base to prevent sliding in transit.

The outer packing mainly uses a strong wooden box to ensure that the thickness and strength of the box meet international transport standards (such as ISPM15 standards).

The container is filled with shock-proof materials (such as foam, sponge, or bubble film) to ensure that the device is not in direct contact with the container. For very large mounters, a metal frame can be used to reinforce and the exterior can be covered with waterproof material.

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Number of Placement Heads

4(high-accuracy)

Number of IC Trays

48

Number of Feeders

50/44(subject to 8mm feeder)

Positioning Accuracy

0.01mm

Repeated Mounting Accuracy

0.05mm

Mounting speed range of resistance

5000-8000Pcs/h capacitance components

Applicable Components

resistor,capacitor,chip,lamp bead 0201-30*30mm etc.

Supported Maximum Area of PCB

50*50mm-(50F)350*190mm /(44F)350*260mm

Feeders

electric feeder, pneumatic feeder,vibrating feeder, IC tray etc.

Recognition Devices

mark camera x1,fast recognition camera x4, high-precision camera x1

Maximum Height of Applicable Components

≤7mm

PCB Convey Mode

three-stage entry,automatic connection from left to right, automatic PCB positioning

Mark Positioning

manual / automatic

Programming Method

automatic programming after manually importing files of PCB coordinates

Control System

HuaweiGuochuang control system

Maximum Step Length of XY Axis

629mm*679mm

Tracks of XY Axis

linear motion guide + Screw driver

Motion Mode of XY Axis

intelligent linkage of acceleration and deceleration of curve and line, integrated linear interpolation algorithm.

Control Computer

industrial control computer with Intel high-performance processor

Adjusting Method of Tracks

electric

Range of Nozzle Buffer

4.5mm

Maximum Step Length of Z Axis

20mm

Range of Angle for Components

±180°

Motor

AC Servo Motor series

Driver

high-speed DSP driver

Air Supply Requirements

oil water filter,≥ 50L,dust filter and air pressure stabilizer etc.

Vacuum Supply of Nozzle

vacuum generator integrating the high-speed vacuum burst function

Range of Air Supply Pressure

0.5-0.7Mpa

OS

Independent research and development SMT intelligent OS based on Windows

PCB requires

3-5mm process edge in automatic mode

Vision Display

17-inch industrial control display

Cable

durable flexible cable(10 million times)

Power Supply

220V 50/60Hz

Average Power

600W

Machine Dimensions

desk machine 1140*900*900mm
vertical machine 900*1140*1340mm

Weight

(desk machine)210kg (vertical machine)280kg

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