SMT Pick And Place Machine 7000pcs/h Hwt444f
Surface Mount Technology (SMT) is a key device in electronics manufacturing that is used to precisely mount electronic components (such as resistors, capacitors, integrated circuits, etc.) onto printed circuit boards (PCBS). The production process of SMT machine is one of the core links of modern electronic product manufacturing.
Product Introduction
Surface Mount Technology (SMT) is a key device in electronics manufacturing that is used to precisely mount electronic components (such as resistors, capacitors, integrated circuits, etc.) onto printed circuit boards (PCBS). The production process of SMT machine is one of the core links of modern electronic product manufacturing.
SMT pick and place machine is built to handle even the most complex assembly jobs

The key equipment of the SMT production process
Solder paste printing machine: Used to accurately print solder paste onto the PCB.
Patch machine: Used to attach components to the PCB.
Reflow furnace: Used to melt solder paste and form solder joints.
Testing equipment: such as AOI, X-ray detector, etc.
Cleaning equipment: Used to clean PCB.
The main functions of the placement machine
Component pickup: Pick up electronic components from the Feeder.
Component positioning: Recognition of the position and orientation of components through a vision system or sensor.
Precise mounting: The component is placed exactly to the specified position of the PCB.
High-speed operation: Modern mounters are capable of mounting tasks at extremely high speeds, and can mount thousands of components per minute.
The development trend of the production process of SMT machine
High precision and high speed: The accuracy and speed of the mounting machine are continuously improved to meet the needs of miniaturization and high-density packaging.
Intelligence and automation: The introduction of artificial intelligence and machine learning technology to achieve intelligent control of the production process.
Green environmental protection: The use of lead-free solder paste and environmentally friendly materials to reduce the impact on the environment.
Flexible manufacturing: Support multi-variety, small batch production, to meet individual needs.
Integration: The solder paste printing, mounting, testing and other processes are integrated into a production line to improve production efficiency.

Shipping package
Our SMT machine is a high-precision equipment, and the export packaging needs special consideration of shock-proof, moisture-proof, dustproof and other factors to ensure that the equipment is not damaged during transportation.
We will do packaging preparation before packaging, clean the mounter, ensure that the inside and outside of the mounter clean, to avoid dust or debris into the equipment. Fix movable parts, remove vulnerable parts, and do anti-moisture treatment for the patch machine.
Our shipping packaging is divided into internal packaging and external packaging, and the internal packaging is mainly used to wrap the equipment with shock-resistant foam or bubble film, focusing on protecting precision components (such as mount heads, sensors, etc.). Wrap a waterproof plastic film around the outside of the device to protect it from moisture. The device is then secured to a wooden or plastic base to prevent sliding in transit.
The outer packing mainly uses a strong wooden box to ensure that the thickness and strength of the box meet international transport standards (such as ISPM15 standards).
The container is filled with shock-proof materials (such as foam, sponge, or bubble film) to ensure that the device is not in direct contact with the container. For very large mounters, a metal frame can be used to reinforce and the exterior can be covered with waterproof material.

|
Number of Placement Heads |
4(high-accuracy) |
|
Number of IC Trays |
48 |
|
Number of Feeders |
50/44(subject to 8mm feeder) |
|
Positioning Accuracy |
0.01mm |
|
Repeated Mounting Accuracy |
0.05mm |
|
Mounting speed range of resistance |
5000-8000Pcs/h capacitance components |
|
Applicable Components |
resistor,capacitor,chip,lamp bead 0201-30*30mm etc. |
|
Supported Maximum Area of PCB |
50*50mm-(50F)350*190mm /(44F)350*260mm |
|
Feeders |
electric feeder, pneumatic feeder,vibrating feeder, IC tray etc. |
|
Recognition Devices |
mark camera x1,fast recognition camera x4, high-precision camera x1 |
|
Maximum Height of Applicable Components |
≤7mm |
|
PCB Convey Mode |
three-stage entry,automatic connection from left to right, automatic PCB positioning |
|
Mark Positioning |
manual / automatic |
|
Programming Method |
automatic programming after manually importing files of PCB coordinates |
|
Control System |
HuaweiGuochuang control system |
|
Maximum Step Length of XY Axis |
629mm*679mm |
|
Tracks of XY Axis |
linear motion guide + Screw driver |
|
Motion Mode of XY Axis |
intelligent linkage of acceleration and deceleration of curve and line, integrated linear interpolation algorithm. |
|
Control Computer |
industrial control computer with Intel high-performance processor |
|
Adjusting Method of Tracks |
electric |
|
Range of Nozzle Buffer |
4.5mm |
|
Maximum Step Length of Z Axis |
20mm |
|
Range of Angle for Components |
±180° |
|
Motor |
AC Servo Motor series |
|
Driver |
high-speed DSP driver |
|
Air Supply Requirements |
oil water filter,≥ 50L,dust filter and air pressure stabilizer etc. |
|
Vacuum Supply of Nozzle |
vacuum generator integrating the high-speed vacuum burst function |
|
Range of Air Supply Pressure |
0.5-0.7Mpa |
|
OS |
Independent research and development SMT intelligent OS based on Windows |
|
PCB requires |
3-5mm process edge in automatic mode |
|
Vision Display |
17-inch industrial control display |
|
Cable |
durable flexible cable(10 million times) |
|
Power Supply |
220V 50/60Hz |
|
Average Power |
600W |
|
Machine Dimensions |
desk machine 1140*900*900mm |
|
Weight |
(desk machine)210kg (vertical machine)280kg |
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