Accurate PICKANDPLACEMACHINE High-Performance PCB
Fast and Efficient PICKANDPLACEMACHINE for Large-Scale Production Surface Mount Technology (SMT) is an automated device for accurately mounting electronic components (such as resistors, capacitors, integrated circuits, etc.) onto a printed circuit board (PCB).
Product Introduction
Flow of work
PCB positioning
Input: The PCB enters the mounter through the delivery system.
Positioning: The vision system recognizes the reference points on the PCB to ensure accurate positioning.
Element picking
Feeding: The feeder delivers the component to the pick up position.
Pick up: The mounting head picks up components from the feeder.
Component detection
Visual inspection: The camera detects the position, orientation and shape of the component to ensure correct pickup.
Component mounting
Positioning: The mounting head places the component precisely according to the pad position on the PCB.
Mount: The mount head places the component on the PCB, usually using a vacuum nozzle or clamp.
PCB output
Output: The completed mounted PCB is output through the transmission system and enters the next process.
Main type
High speed patch machine
Features: Suitable for small, light components, mounting speed is very fast.
Applications: Mass production, such as consumer electronics.
Multifunctional patch machine
Features: Suitable for a variety of component types and sizes, high flexibility.
Application: small and medium-sized batch, multi-variety production.
Precision placement machine
Features: Suitable for high precision, high density component mounting.
Applications: High-end electronics, such as smartphones and medical devices.
|
Number of Placement Heads |
4(high-accuracy) |
|
Number of IC Trays |
48 |
|
Number of Feeders |
50/44(subject to 8mm feeder) |
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Positioning Accuracy |
0.01mm |
|
Repeated Mounting Accuracy |
0.05mm |
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Mounting speed range of resistance |
5000-8000Pcs/h capacitance components |
|
Applicable Components |
resistor,capacitor,chip,lamp bead 0201-30*30mm etc. |
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Supported Maximum Area of PCB |
50*50mm-(50F)350*190mm /(44F)350*260mm |
|
Feeders |
electric feeder, pneumatic feeder,vibrating feeder, IC tray etc. |
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Recognition Devices |
mark camera x1,fast recognition camera x4, high-precision camera x1 |
|
Maximum Height of Applicable Components |
≤7mm |
|
PCB Convey Mode |
three-stage entry,automatic connection from left to right, automatic PCB positioning |
|
Mark Positioning |
manual / automatic |
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Programming Method |
automatic programming after manually importing files of PCB coordinates |
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Control System |
HuaweiGuochuang control system |
|
Maximum Step Length of XY Axis |
629mm*679mm |
|
Tracks of XY Axis |
linear motion guide + Screw driver |
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Motion Mode of XY Axis |
intelligent linkage of acceleration and deceleration of curve and line, integrated linear interpolation algorithm. |
|
Control Computer |
industrial control computer with Intel high-performance processor |
|
Adjusting Method of Tracks |
electric |
|
Range of Nozzle Buffer |
4.5mm |
|
Maximum Step Length of Z Axis |
20mm |
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Range of Angle for Components |
±180° |
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Motor |
AC Servo Motor series |
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Driver |
high-speed DSP driver |
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Air Supply Requirements |
oil water filter,≥ 50L,dust filter and air pressure stabilizer etc. |
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Vacuum Supply of Nozzle |
vacuum generator integrating the high-speed vacuum burst function |
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Range of Air Supply Pressure |
0.5-0.7Mpa |
|
OS |
Independent research and development SMT intelligent OS based on Windows |
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PCB requires |
3-5mm process edge in automatic mode |
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Vision Display |
17-inch industrial control display |
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Cable |
durable flexible cable(10 million times) |
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Power Supply |
220V 50/60Hz |
|
Average Power |
600W |
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Machine Dimensions |
desk machine 1140*900*900mm |
|
Weight |
(desk machine)210kg (vertical machine)280kg |
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