Mounting Small Pick Place Machine Desk

Mounting Small Pick Place Machine Desk

Surface Mount Technology (SMT) is an automated device for accurately mounting electronic components (such as resistors, capacitors, integrated circuits, etc.) onto a printed circuit board (PCB).

Product Introduction

What is a patch machine

SMT mounter (also known as an SMT mounter or mounter) is an automation device for electronics manufacturing that is primarily used to precisely mount electronic components (such as resistors, capacitors, integrated circuits, etc.) onto a printed circuit board (PCB). It is the core device in Surface Mount Technology (SMT), which is widely used in the field of electronic product manufacturing.

 

How many manual workers can be replaced by a pick-and-place machine?

Surface mount technology (SMT) machines have revolutionized the electronic assembly process by significantly reducing the need for manual labor. These machines are used to place tiny electronic components onto printed circuit boards (PCBs) with great precision and efficiency. Before the introduction of SMT machines, electronic components were attached to PCBs through through-hole technology. This involved manually drilling holes in the PCBs and placing the components through them, which was a tedious and time-consuming process. With the advent of SMT machines, however, this process has become much easier and faster. These machines utilize a range of technologies, such as pick-and-place systems and conveyor belts, to quickly and accurately place electronic components onto PCBs. One of the biggest advantages of SMT machines is their ability to automate the assembly process. This means that companies can significantly reduce their reliance on manual labor and save money on labor costs. Additionally, since SMT machines can work around the clock without getting tired or making mistakes, they can significantly increase production output and reduce turnaround times. Despite their advantages, SMT machines are not without their limitations. For example, they may not be suitable for assembling certain types of electronic components, such as components that require unique or unconventional shapes. Additionally, SMT machines can be expensive and require significant upfront investment. Overall, SMT machines have become an integral part of the electronic assembly process, allowing companies to significantly reduce their reliance on manual labor and increase production output. While they may not be suitable for all types of electronic components, their benefits make them a valuable tool for electronic manufacturers.
 
This is the answer to the How many manual workers can be replaced by a pick-and-place machine? question. Thank you for your attention to Beijing Huawei Guochuang Electronic Technology Co., LTD., we are a high quality SMT equipment supplier, can undertake OEM,ODM, source manufacturers reliable, we are looking for a global agent, our contact information: 15010550359 zhai 15931673319 liu.

The main functions of the placement machine

Component pickup: Pick up electronic components from the Feeder.

Component positioning: Recognition of the position and orientation of components through a vision system or sensor.

Precise mounting: The component is placed exactly to the specified position of the PCB.

High-speed operation: Modern mounters are capable of mounting tasks at extremely high speeds, and can mount thousands of components per minute

 

One of the standout features of the HW-T4-44/50F is the software operation guide. With this guide, you can easily program the machine in just five minutes. This streamlined process not only saves you time, but it also ensures that you get the most out of the machine's capabilities.

Another impressive feature of the HW-T4-44/50F is the flash line change. When it comes time to change the production plate, there is no need for blanking. Instead, the machine offers an intelligent replacement engineering system that manages the process for you. This not only saves time but also reduces the risk of errors that can lead to costly mistakes.

When it comes to equipment parameters, the HW-T4-44/50F delivers exceptional performance. With efficient and precise cutting tools, you can achieve diamond-grade results that exceed your expectations. Whether you're working on a new, complex project or you need to produce a large volume of smaller items, this machine has the power, speed, and flexibility to get the job done.

In conclusion, the HW-T4-44/50F is a remarkable machine that offers unparalleled efficiency, multifunctionality, and intelligence. With its software operation guide, flash line change system, and exceptional equipment parameters, it represents the ultimate investment for anyone in the proofing business. So why wait? Invest in the future of your business today by purchasing this advanced machine and take your production capabilities to the next level!

 

Number of Placement Heads

4(high-accuracy)

Number of IC Trays

48

Number of Feeders

50/44(subject to 8mm feeder)

Positioning Accuracy

0.01mm

Repeated Mounting Accuracy

0.05mm

Mounting speed range of resistance

5000-8000Pcs/h capacitance components

Applicable Components

resistor,capacitor,chip,lamp bead 0201-30*30mm etc.

Supported Maximum Area of PCB

50*50mm-(50F)350*190mm /(44F)350*260mm

Feeders

electric feeder, pneumatic feeder,vibrating feeder, IC tray etc.

Recognition Devices

mark camera x1,fast recognition camera x4, high-precision camera x1

Maximum Height of Applicable Components

≤7mm

PCB Convey Mode

three-stage entry,automatic connection from left to right, automatic PCB positioning

Mark Positioning

manual / automatic

Programming Method

automatic programming after manually importing files of PCB coordinates

Control System

HuaweiGuochuang control system

Maximum Step Length of XY Axis

629mm*679mm

Tracks of XY Axis

linear motion guide + Screw driver

Motion Mode of XY Axis

intelligent linkage of acceleration and deceleration of curve and line, integrated linear interpolation algorithm.

Control Computer

industrial control computer with Intel high-performance processor

Adjusting Method of Tracks

electric

Range of Nozzle Buffer

4.5mm

Maximum Step Length of Z Axis

20mm

Range of Angle for Components

±180°

Motor

AC Servo Motor series

Driver

high-speed DSP driver

Air Supply Requirements

oil water filter,≥ 50L,dust filter and air pressure stabilizer etc.

Vacuum Supply of Nozzle

vacuum generator integrating the high-speed vacuum burst function

Range of Air Supply Pressure

0.5-0.7Mpa

OS

Independent research and development SMT intelligent OS based on Windows

PCB requires

3-5mm process edge in automatic mode

Vision Display

17-inch industrial control display

Cable

durable flexible cable(10 million times)

Power Supply

220V 50/60Hz

Average Power

600W

Machine Dimensions

desk machine 1140*900*900mm
vertical machine 900*1140*1340mm

Weight

(desk machine)210kg (vertical machine)280kg

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