Large electronic machinery
video
Large electronic machinery

Large electronic machinery

Surface Mount Technology (SMT) is an automated device for accurately mounting electronic components (such as resistors, capacitors, integrated circuits, etc.) onto a printed circuit board (PCB).

Product Introduction

Factory Manufacturer SMT Pick and Place Making Machine SMD BGA HW-T6-64F HWGC auto&semi-auto solder past printer chip mounter

Introducing the all-new intelligent operating system that caters to the production status quo in China, enabling digital smart manufacturing for a more suitable operating system for China. With one-click intelligent programming, it significantly reduces operational time and costs while improving the overall production efficiency. Compared to traditional programming, it saves up to 90% of the time, allowing programming to be completed in just five minutes. The system supports 24-hour non-stop production, ensuring no downtime.

 

The Feeder Assembly Station is equipped with an automatic optimization feature that optimizes the installation sequence of the nozzles. It also automatically adjusts the coordinates of the suction position of the feeder to ensure efficient delivery. The automatic layout feature determines the shortest path for mounting and optimizes the component library to prevent errors. Additionally, the system includes a Sensor Collision Detection and Prevention feature that ensures safety while working with flywheels.

 

The system offers a unique blend of features that cater to the production requirements of China. It's designed to increase productivity, reduce the number of errors, and minimize operating costs. The intelligent operating system is an ideal solution for businesses to increase their production efficiencies and improve their bottom line.

 

utomatic soldering printer

Main function

Solder paste printing: Solder paste is accurately printed onto the pad of the PCB to prepare for subsequent component mounting and welding.

Key feature

High precision: micron printing accuracy to ensure uniform distribution of solder paste.

Automation: Fully automatic operation, reduce manual intervention.

Visual alignment: Equipped with a vision system to achieve high-precision alignment.

Versatile: Supports multiple PCB sizes and solder paste types.

Efficient production: high-speed printing, improve production efficiency.

Application field

Consumer electronics: mobile phones, tablets, computers, etc.

Automotive electronics: ECU, sensors, etc.

Industrial electronics: PLC, power module, etc.

 

The product is available with feature-rich and customized configurations. Our sales representatives will be happy to provide further information about the product and answer any queries you may have. So, start your journey towards smarter, more intuitive, and productive manufacturing today with the all-new Feeder Assembly Station intelligent operating system.

Automatic PCB loader

The SMT placement machine can directly put the printing finished PCB board onto the track to realize automatic board loading, aiming and placing and mounting. It supports multi-feeders: maximum 50 feeders. The size of standard IC tray, tube feeder, stick feeder can be adjustable.

Synchronous identification by four sets of cameras

The SMT placement machine is equipped with 6 cameras: one MARK, one high precision camera and 4 high-speed cameras. It can realize 4-head synchronous identification to ensure the speed and precision of mounting. The standard configuration is 16 JUKI high precision suction nozzles.

Servo system

The SMT placement machine is equipped with servo system imported from Panasonic, Japan with high precision and stability to ensure 24-hour stable mounting.

Chain

It adopts high pressure resistant and wear-proof drag chain which is the same type as the one of imported machines. The drag chain can bear thousands of times of proof pressure.

Track

It adopts high precision track from TBI Taiwan which has low noise and high precision to ensure the accuracy rate of BGA chips.

Conveyor

This SMT placement machine can be automatically connected to conveyor which can transport the PCB board to the SMT reflow soldering machine without manual assistant, thus saving labor cost.

 

_ Specification

Number of feeders

72 or 80

XYZ Drive Guide Rail

TBI High-precision heavy-duty straight-line guide rail

Number of cameras

10

Number of heads

8

Average power

700W

Automatic board

Three-stage track

Guide

Screw guide

Maximum mounting speed

15000 Pcs/h

Average mounting speed of actual mounting resistance

12000 Pcs/h

Maximum travel scope in Z axis

20mm

Maximum circuit board area

500×450mm

Positioning precision

0.01mm

The buffer range of suction nozzle

4.5mm

Weight

750KG

Dimension

1420*1370*1350mm

Power supply

110V/220V, 50/60Hz

Compressed air

0.5-0.6Mpa

Drive motor

Panasonic servo motor

Motion drive system

Panasonic high-speed DSP drive

Recognition mode

Simultaneous recognition of eight heads

Vacuum source of suction nozzle

High-speed on-off vacuum generator with vacuum breaker

Operating system

Full-automatic chip mounter operating system operating system.

Independently developed by us based on Windows operating system

Supports windows xp, win7

Element angle

0-360°synchronous rotation during movement

X/Y operation mode

Intelligent curve of the linear acceleration and deceleration linkage

MARK point positioning

Full-automatic (the MARK point can be adjust at will)

Intelligent alarm

Automatic correction, automatic filling, feeding shortage alarm

Plate entering mode

Automatic connection from left to right in single sections

Automatic PCB transfer positioning/plunger positioning, manual plate feeding

Visual display

17-inch industrial control display, 4:3, resolution: 1280 x1024

Number of recognition cameras

One Mark recognition camera, four quick-recognition cameras

One precise-recognition camera.

Adaptive mounting scope

Adaptive to 0201 0402, 0603, 0805, 1206, diode, audion, SOT, QFP

Within 40*40mm and the pin distance ≥0.3mm (0.5mm center distance) and BGA

 

FAQ__FAQ

Q: Do you have the test and audit service?

A: Yes, we can assist to get the designated test report for product and the designated factory audit report.

 

Q: What's is your shipping service?

A: We can provide services for vessel booking, goods consolidation, customs declaration, shipping documents preparation and delivery bulk at the shipping port.

 

Q: Can you provide the FBA shipping service?

A: Yes, we have the good experience in providing the professional FBA service.

 

Q: What's your tem of the delivery?

A: Our ordinary delivery term is FOB Xiamen. We also accept EXW, CFR, CIF, DDP, DDU etc. We'll offer you the shipping charges and you can choose the one which is the most convenient and effective for you.

 

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