HW-DU800-96F SMT
The HW-DU800-96F is an eight-head, intelligent, high-speed SMT pick and place machine from a China SMT machine manufacturer. Guided by machine vision, this fully automatic chip mounter places surface mount components onto PCB pads with placement accuracy of 0.05 mm and positioning accuracy of 0.01 mm. Headline figures include a placement speed of 16,000 pcs/h, a vision speed of 12,000-15,000 pcs/h, 96 feeder positions and a placement area of 460x350 mm. Designed for high-volume PCB assembly, it slots straight into any modern SMT assembly line.
Key Features
- Eight placement heads with multi-head simultaneous pickup; all 8 heads recognize and pick components simultaneously
- Placement speed of 16,000 pcs/h with a vision speed of 12,000-15,000 pcs/h
- Placement accuracy of 0.05 mm, repeat placement accuracy of 0.05 mm and positioning accuracy of 0.01 mm
- Placement area of 460x350 mm without tray / 460x233 mm with tray, minimum 50x50 mm
- 96 feeder positions (8 mm feeder standard), NXT feeder compatible, plus 3 IC trays (286 positions, L650xW170 mm) with feeder tilt-up alarm
- Vision system with 1 mark camera, 8 high-speed recognition cameras and 1 high-precision camera, including missed-part, angle and invalid-part automatic correction
- Component range from 0201 passives to QFP/BGA up to 30x30 mm with pin pitch over 0.3 mm; component height up to 20 mm
- MES signal support on the conveyor, CSV/TXT coordinate import and one-key automatic programming with optimal path planning
Technical Specifications
| Product Model | HW-DU800-96F |
| Placement Accuracy | 0.05 mm |
| Repeat Placement Accuracy | 0.05 mm |
| Positioning Accuracy | 0.01 mm |
| Continuous Working Time | Non-stop operation beyond 24 h |
| Placement Speed | 16,000 pcs/h |
| Vision Speed | 12,000-15,000 pcs/h |
| Placement Area | 460x350 mm without tray / 460x233 mm with tray; 50x50 mm minimum |
| Component Range | 0201, 0402, 0603, 0805, 1206, LED beads, diodes, transistors, SOT; QFP/BGA within 30x30 mm with pin pitch over 0.3 mm; custom vision for odd-shaped components |
| Nozzles | 8 (JUKI compatible) |
| Component Angle | ±180 degrees |
| Max Component Height | 20 mm |
| Simultaneous Pickup | Multi-head simultaneous pickup |
| Nozzle Buffer Range | 4.5 mm |
| Z-axis Max Stroke | 50 mm |
| Feeder Positions | 96 (8 mm feeder standard) |
| Feeder Types | Electric feeder, vibration feeder, IC tray |
| Feeder Series | NXT feeder compatible |
| IC Tray Positions | 3 trays (286 positions) |
| IC Tray Size | L650xW170 mm |
| Feeder Safety | Feeder tilt-up alarm |
| Loading Method | Automatic layout material distribution, automatic pickup coordinate positioning |
| Board Thickness | Max 3 mm (3-5 mm process edge required in automatic mode) |
| Rail Adjustment | Manual / electric automatic adjustment |
| Conveying Mode | Left to right by default; both-side connection supported; three-stage board feeding |
| Conveyor Safety | Anti-static conveyor belt, board sensors, MES signal support |
| Vacuum Source | Vacuum pump |
| Vacuum Mechanism | High-speed vacuum breaking valve |
| Air Pressure | 0.5-0.7 MPa |
| Air Supply Requirement | Oil-water separator; external air tank of at least 60 L with dust filter and pressure stabilizer |
| Operating System | Windows-based HWGC intelligent operating system (developed in-house) |
| Control Host | Intel high-performance industrial computer |
| Drive System | High-speed DSP drive, AC servo motors |
| Motion Safety | Emergency stop button, tri-color alarm light, slowdown/stop when cover opened |
| XY Max Stroke | 440x740 mm (single side) |
| XY Guide Rail | Linear guide + ground ball screw |
| XY Motion Mode | Intelligent curve acceleration/deceleration linear linkage with built-in linear interpolation |
| Motion Protection | High-wear-resistant drag chain and flexible cables |
| Recognition Devices | 1 mark camera, 8 high-speed recognition cameras, 1 high-precision camera |
| Display | 17-inch industrial control display |
| Imaging Method | Centering vision recognition |
| Recognition Method | 8 heads recognize and pick simultaneously |
| Mark Recognition | Manual / fully automatic positioning |
| Vision Safety Checks | Missed-part auto correction, component angle auto correction, invalid part auto rejection |
| Programming Method | Coordinate file import, one-key automatic programming, optimal path planning |
| Compatible File Formats | CSV / TXT direct import |
| Circuit Protection | Leakage protector, thermoset non-melting housing, crack-free quality interfaces, anti-leakage |
| Power Supply | AC 220V 50/60Hz, 1000 W |
| Dimensions | L1920xW1510xH1450 mm (before packing) / L1470xW1480xH1640 mm (after packing) |
| Weight | 1300 kg (before packing) / 850 kg (after packing) |
SMT Industry News
October 2026 saw NEPCON Asia 2026 showcase next-generation SMT placement systems, advanced packaging solutions and autonomous material handling, including the China debut of the ASMPT SIPLACE V, Essemtec all-in-one SMT and packaging solutions, and Hanwha Semitec chip mounters with AMR robots. The event also underlined that AI server boards and high-end computing PCBs are driving strong demand for SMT capacity and high-precision placement equipment. Eight-head high-speed machines such as the HW-DU800 respond to that demand directly: 16,000 pcs/h placement, 96 feeder positions and eight simultaneous vision recognition heads give PCB assembly plants the throughput needed to keep expanding orders on schedule.
Applications
With 96 feeder positions and a 460x350 mm placement area, the HW-DU800-96F targets medium and high-volume SMT assembly lines producing LED lighting, consumer electronics, power supplies, communications and automotive electronics. Its MES-ready conveyor and CSV/TXT programming integrate smoothly with solder paste printing, reflow soldering and AOI inspection stages. For PCB assembly factories expanding capacity with a China SMT machine manufacturer, this eight-head chip mounter also serves as a high-throughput LED placement machine for LED lamp bead and display board production.
Foreign Trade Sales: Mr. Sun
Phone · WhatsApp · WeChat: +86 18210740377
Email: zghwgc@gmail.com
Website: www.smthw.com
Factory Address: Building 21, Junding Science & Technology Park, Shiyin Village, Luquan District, Shijiazhuang, Hebei, China
