Various Electronics Assembly Needs

 

SMT mounters (SMT mounters) are key devices in electronics manufacturing for the precise placement of surface mount components (SMDS) onto printed circuit boards (PCBS).

 

Mechanical structure

Rack: Supports the entire device to ensure stability.

Transfer system: For PCB input, positioning and output.

Mounting head: Responsible for picking up and placing components, usually equipped with a vacuum nozzle or clamp.

 

Visual system

Camera: Used to identify the position, shape and orientation of PCBS and components.

Image processing software: real-time processing of image data to ensure high-precision alignment.

 

Feed system

Feeders: Used to store and supply various SMD components, common types include belt, disc and tube feeders.

 

Control system

Computer control system: Responsible for coordinating mechanical movement, visual recognition and feed system.

Motion control card: Controls the precise movement of the robot arm and mount head.

 

sensor

Position sensor: Detects the position of the PCB and components.

Pressure sensor: Controls the pressure of the mounting head to prevent damage to the component.

 

 

Our SMT machine is a high-precision equipment, and the export packaging needs special consideration of shock-proof, moisture-proof, dustproof and other factors to ensure that the equipment is not damaged during transportation.

We will do packaging preparation before packaging, clean the mounter, ensure that the inside and outside of the mounter clean, to avoid dust or debris into the equipment. Fix movable parts, remove vulnerable parts, and do anti-moisture treatment for the patch machine.

Our shipping packaging is divided into internal packaging and external packaging, and the internal packaging is mainly used to wrap the equipment with shock-resistant foam or bubble film, focusing on protecting precision components (such as mount heads, sensors, etc.). Wrap a waterproof plastic film around the outside of the device to protect it from moisture. The device is then secured to a wooden or plastic base to prevent sliding in transit.

The outer packing mainly uses a strong wooden box to ensure that the thickness and strength of the box meet international transport standards (such as ISPM15 standards).

The container is filled with shock-proof materials (such as foam, sponge, or bubble film) to ensure that the device is not in direct contact with the container. For very large mounters, a metal frame can be used to reinforce and the exterior can be covered with waterproof material.

 

 

Number of Placement Heads	4(high-accuracy)
Number of IC Trays	48
Number of Feeders	50/44(subject to 8mm feeder)
Positioning Accuracy	0.01mm
Repeated Mounting Accuracy	0.05mm
Mounting speed range of resistance	5000-8000Pcs/h capacitance components
Applicable Components	resistor,capacitor,chip,lamp bead 0201-30*30mm etc.
Supported Maximum Area of PCB	50*50mm-(50F)350*190mm /(44F)350*260mm
Feeders	electric feeder, pneumatic feeder,vibrating feeder, IC tray etc.
Recognition Devices	mark camera x1,fast recognition camera x4, high-precision camera x1
Maximum Height of Applicable Components	≤7mm
PCB Convey Mode	three-stage entry,automatic connection from left to right, automatic PCB positioning
Mark Positioning	manual / automatic
Programming Method	automatic programming after manually importing files of PCB coordinates
Control System	HuaweiGuochuang control system
Maximum Step Length of XY Axis	629mm*679mm
Tracks of XY Axis	linear motion guide + Screw driver
Motion Mode of XY Axis	intelligent linkage of acceleration and deceleration of curve and line, integrated linear interpolation algorithm.
Control Computer	industrial control computer with Intel high-performance processor
Adjusting Method of Tracks	electric
Range of Nozzle Buffer	4.5mm
Maximum Step Length of Z Axis	20mm
Range of Angle for Components	±180°
Motor	AC Servo Motor series
Driver	high-speed DSP driver
Air Supply Requirements	oil water filter,≥ 50L,dust filter and air pressure stabilizer etc.
Vacuum Supply of Nozzle	vacuum generator integrating the high-speed vacuum burst function
Range of Air Supply Pressure	0.5-0.7Mpa
OS	Independent research and development SMT intelligent OS based on Windows
PCB requires	3-5mm process edge in automatic mode
Vision Display	17-inch industrial control display
Cable	durable flexible cable(10 million times)
Power Supply	220V 50/60Hz
Average Power	600W
Machine Dimensions	desk machine 1140*900*900mm vertical machine 900*1140*1340mm
Weight	(desk machine)210kg (vertical machine)280kg

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