Cutting-Edge PICKANDPLACEMACHINE For Complex PCB Designs
Surface Mount Technology (SMT) is an automated device for accurately mounting electronic components (such as resistors, capacitors, integrated circuits, etc.) onto a printed circuit board (PCB). It is one of the indispensable core equipment in modern electronic manufacturing, and is widely used in consumer electronics, automotive electronics, industrial control, medical equipment and other fields.
Product Introduction
Surface Mount Technology (SMT) is an automated device for accurately mounting electronic components (such as resistors, capacitors, integrated circuits, etc.) onto a printed circuit board (PCB). It is one of the indispensable core equipment in modern electronic manufacturing, and is widely used in consumer electronics, automotive electronics, industrial control, medical equipment and other fields.
Equipment equipped with industrial-grade camera, better performance and stability. The Huawei National band-aid visual identification system can complete the synchronous identification of patch elements under the multi-channel camera in millisecond time, and correct the identification results, so as to ensure the high-quality collection of component pictures, and transmit more accurate component data and coordinate data to the central processing system, so as to obtain more accurate mounting data.
The patch machine adopts the gantry structure, under the control of the central processing unit, through the multi-axis synchronous linkage of X, Y, Z, A axis, to complete the assembly action of components. Its operation adopts the linear insertion algorithm to realize the AC servo motor drive system with fully synchronous control circuit, minimize the internal vibration, and ensure the smooth movement of X, Y, Z and A axis direction, making the component positioning and multi-angle mounting more accurate. The whole system has fast response speed, low noise and smooth operation.
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Number of Placement Heads |
4(high-accuracy) |
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Number of IC Trays |
48 |
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Number of Feeders |
50/44(subject to 8mm feeder) |
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Positioning Accuracy |
0.01mm |
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Repeated Mounting Accuracy |
0.05mm |
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Mounting speed range of resistance |
5000-8000Pcs/h capacitance components |
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Applicable Components |
resistor,capacitor,chip,lamp bead 0201-30*30mm etc. |
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Supported Maximum Area of PCB |
50*50mm-(50F)350*190mm /(44F)350*260mm |
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Feeders |
electric feeder, pneumatic feeder,vibrating feeder, IC tray etc. |
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Recognition Devices |
mark camera x1,fast recognition camera x4, high-precision camera x1 |
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Maximum Height of Applicable Components |
≤7mm |
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PCB Convey Mode |
three-stage entry,automatic connection from left to right, automatic PCB positioning |
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Mark Positioning |
manual / automatic |
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Programming Method |
automatic programming after manually importing files of PCB coordinates |
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Control System |
HuaweiGuochuang control system |
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Maximum Step Length of XY Axis |
629mm*679mm |
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Tracks of XY Axis |
linear motion guide + Screw driver |
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Motion Mode of XY Axis |
intelligent linkage of acceleration and deceleration of curve and line, integrated linear interpolation algorithm. |
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Control Computer |
industrial control computer with Intel high-performance processor |
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Adjusting Method of Tracks |
electric |
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Range of Nozzle Buffer |
4.5mm |
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Maximum Step Length of Z Axis |
20mm |
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Range of Angle for Components |
±180° |
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Motor |
AC Servo Motor series |
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Driver |
high-speed DSP driver |
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Air Supply Requirements |
oil water filter,≥ 50L,dust filter and air pressure stabilizer etc. |
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Vacuum Supply of Nozzle |
vacuum generator integrating the high-speed vacuum burst function |
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Range of Air Supply Pressure |
0.5-0.7Mpa |
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OS |
Independent research and development SMT intelligent OS based on Windows |
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PCB requires |
3-5mm process edge in automatic mode |
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Vision Display |
17-inch industrial control display |
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Cable |
durable flexible cable(10 million times) |
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Power Supply |
220V 50/60Hz |
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Average Power |
600W |
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Machine Dimensions |
desk machine 1140*900*900mm |
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Weight |
(desk machine)210kg (vertical machine)280kg |
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