SMT HW-T6-64F

SMT HW-T6-64F

Adopting 6-head synchronous placement technology, it features high speed (10000 points per hour), high precision (±0.01mm), and intelligent operation, supporting 0201 micro-components and QFP/BGA close-pin chips. Equipped with a 6-camera vision system, it features one-click programming for automatic optimization and is compatible with 490mm×360mm PCB boards. It is applicable to fields such as consumer electronics, LED lighting, and automotive electronics, providing professional shockproof and waterproof packaging to ensure transportation safety. It is an efficient and stable SMT solution that meets diverse production demands with high cost performance.

Product Introduction

 

20230831142947

 

 

 

 

 

Adopting four-head synchronous placement technology, it features high speed (10000 points per hour), high precision (±0.01mm), and intelligent operation, supporting 0201 micro-components and QFP/BGA close-pin chips. Equipped with a 6-camera vision system, it features one-click programming for automatic optimization and is compatible with 490mm×360mm PCB boards. It is applicable to fields such as consumer electronics, LED lighting, and automotive electronics, providing professional shockproof and waterproof packaging to ensure transportation safety. It is an efficient and stable SMT solution that meets diverse production demands with high cost performance.

Basic parameters

 

 

Prodoct

Model

HW-T6-64F

 

Patch accuracy

0.05mm

Repeat accuracy

0.05mm

 

positioning accuracy

0.01mm

Continuous working hours

Can work continuously> 24H without shutdown

 

Patch speed

9000-10000pcs/h

 

Patch area

490*360mm  

 with tray 

Patch Scope

beads, diode, triode, SOT, 30 * 30mm, pin spacing greater than 0.3mm GFP, BGA, etc., acceptable visual customization of alien components

50*50mm

430*240mm   

50*50mm

without tray

Pending head system

The number of suction mouth

6

feed system

Quantity of feeder

64 bit( subject to 8mm Fida)

 

The nozzle type

JUKI RUI is applicable

Types of feeder

Electric feeder, pneumatic feeder, vibration feeder, IC tray, etc

 

Component Angle Support

±180°

feeder type

Applicable to the YAMAHACL series feeder

 

Available element height

≤7mm

Number of IC disk

4disc(384bits)

 

Take the same way

Double head with

IC disk size

L650*W330mm

 

Vacuum buffer range

4.5mm

Pending method

Automatic optimization of materials

 

Maximum trip on the Z axis

20mm

Method of feeding

Manual / automatic pickup

 

The PCB board transfer system

Baseline thickness

≤3mm

automatic mode 3-5mm process edge

gas supply system

Vacuum source

Vacuum generator (high speed break with vacuum damage)

 

Orbital regulation

Manual / electric automatic regulation

Vacuum mechanism

High-speed, high-flow vacuum generator for active destruction

 

Transmission mode

Default from left to right board, support both sides of the connection function, single section board

Bleed pressure

0.5-0.7mp

 

security system

Anti-static conveyor belt, transfer board sensor

Gas source requirements

Oil-water separation device requires no less than 50L external, dust filtration and pressure stabilization device

 

kinetic control system

operating system

Based on the windows system, we independently developed the intelligent operating system

vision system

Identify equipment

1 Mark camera, 6 high-speed recognition cameras, and 1 high-precision camera

 

Control the host

high-performance processor industrial control host

Indicator

17-inch industrial control display

 

Driving system

High-speed DSP drive, an AC servo motor

How to take photos

Fixed shot flight pair center

 

Security system

Emergency stop button, three-color alarm light, open cover, slow speed / stop

RM

6heads simultaneously identify, and simultaneously take the material

 

XY maximum stroke

630mm*680mm

Mark point identification

Manual / fully automatic positioning

 

XY drives the track

Linear guide rail + rolling / grinding wire rod (optional)

Security detection

Leakage material automatic correction, component Angle automatic correction, invalid material automatically thrown

 

XY motor pattern

Intelligent curve acceleration and deceleration linear linkage, with straight line insertion algorithm

Programming method

Import the coordinate file, one-key automatic programming, the optimal path planning

 

Exercise protection

High wear-resistant tank chain and flexible cable

Compatible file format

The CSV / TXT file format can be imported directly

 

Circuit protection

Leakage protector, thermosetting shell, insoluble not melt; excellent interface, no cracking, leakage prevention

Power

AC 220V 50/60Hz 800W

 

outline dimension

(Desktop)(Before packaging)L1310*W1340*H1320mm (After packaging)L1410*W1410*H1520mm

Weight

(Desktop)(Before packaging) 438kg

(After packaging)530kg

 

 

 

 

 

Core advantage

 

High speed and efficiency, with strong production capacity

The theoretical peak is 10,000 points per hour, and the actual production is stable at 4,000 to 6,000 points per hour (depending on the complexity of the components). With four-head synchronous mounting, the efficiency far exceeds that of single-head or dual-head equipment.

Intelligent path optimization automatically calculates the best placement sequence, reduces idle running time, and improves overall speed.

01

Stable and durable, with continuous production for 24 hours

The repeatability accuracy is 0.02mm, ensuring high-precision mounting of 0201 micro-components, QFN/BGA close-fit chips, etc., with a yield rate of ≥98%.

Imported core components (Taiwan TBI guide rails, Panasonic servo motors) ensure long-term operation without jamming or deviation, making it suitable for non-stop production day and night.

02

Multi-functional in one device with strong compatibility

Supports 0201 to large components, covering resistors, capacitors, leds, QFP, SOP, SOJ, BGA, etc., meeting the demands of various industries such as consumer electronics, LED lighting, and industrial control.

Quick line changing, flexible configuration of Feida (feeder), convenient switching between small batches and multiple varieties, reducing downtime.

03

Smart and worry-free, easy to operate

Fully automatic one-click programming, automatic optimization of placement paths, even beginners can quickly get started, reducing reliance on skilled workers.

High-definition vision system (6-camera configuration), automatically corrects component positions, reduces manual intervention, and ensures more accurate mounting.

04

Energy conservation and environmental protection, cost reduction

The high-efficiency power supply system saves 20% to 30% energy compared to traditional surface mount technology (SMT) machines, significantly reducing electricity costs over long-term use.

Low-maintenance design, long service life of key components, reduced frequency of consumable replacement, and lower overall usage cost.

05

 

 

Our Products

 

 

 
DSC09711
DSC09727
DSC09736

 

 

 

 

Main functions

 

1. High-speed and precise mounting

Four-head synchronous surface mount: Four mounting heads work simultaneously, with a theoretical maximum speed of 8,000 points per hour. In actual production, the speed is stable at 4,000 to 6,000 points per hour (depending on the complexity of the components).

High-precision positioning: Repeatability accuracy of 0.02mm, and the smallest component that can be mounted is 0201 (0.3mm) ultra-small

Visual precise alignment: Equipped with 6 industrial cameras (including a 5-megapixel high-definition camera), it automatically corrects the position and Angle of components

 

2. Extensive component compatibility

Support multiple packaging types

Conventional components: 0201-5050 package resistors and capacitors

IC chips: SOP, SOJ, QFP, QFN, BGA (maximum support 45×45mm)

Special components: LED beads, irregular-shaped components, etc

Multiple feeding methods: Supports 8mm/12mm/16mm belt-mounted feeder, tube-mounted and panel-mounted components

 

3. Intelligent production management

Intelligent path optimization: Automatically calculate the optimal placement sequence to reduce idle running time

Real-time monitoring system: Production data visualization, automatic alarm for abnormal situations

 

4. Flexible production configuration

Quick cable change: The feida rack can be quickly replaced, and the switching time for small batches and multiple varieties is less than 15 minutes

Flexible board size: Supports up to 505mm×430mm PCB boards

Large capacity of the material station: Standard configuration includes 44 to 50 8mm feeder positions (expandable)

 

5. Energy-saving and environmentally friendly design

High-efficiency power supply system: Saves 20%-30% energy compared with traditional equipment

Low-noise operation: < 65 decibels, suitable for workshop environments

Intelligent sleep mode: Automatically reduces energy consumption when in standby mode

 

 

Typical application fields

 

LED lighting industry

LED light board mounting: Suitable for efficient mounting of LED beads such as 3528 and 5050, supporting large-sized light boards (up to 505mm×430mm).

Outdoor display screens: They can stably mount LED modules to meet the production requirements of advertising screens, traffic signals, etc.

 

Consumer electronics

Precision mounting of small PCB boards for smart wearable devices such as smartwatches and Bluetooth headphones.

Home appliance control board: Supports conventional resistors and capacitors such as 0402 to 1206 and SOP chips, suitable for remote controls and smart home control modules.

 

Industrial Control and Automotive Electronics

Industrial control motherboard: It can be equipped with close-pin chips such as QFP and BGA (0.5mm pitch), meeting the requirements of PLCS, servo drives, etc.

Automotive electronics: Suitable for medium and small batch production of reversing radars, vehicle lamp control boards, etc.

Company advantages

Strong technical strength

Strong R&D team: We have an R&D team composed of senior engineers, with rich industry experience and technical accumulation.

Core technologies are independently controllable: Breakthroughs have been made in core technology fields such as motion control, visual recognition, and software algorithms, achieving independent research and development and breaking the technological monopoly within the industry.

 

01

Outstanding product quality

Strict quality management system: We have passed the EU CE quality management system certification. From raw material procurement to production and manufacturing, every link is strictly controlled to ensure stable and reliable product quality.

Advanced manufacturing process: Advanced modular design and manufacturing process are adopted, and key components are all from well-known brands to ensure the stability and reliability of the equipment.

 

02

Complete service system

A complete after-sales service system: A global after-sales service network has been established, providing 7* 24-hour online technical support and responding to customer demands within 2 hours.

Professional service team: We have a team of experienced service engineers who can provide customers with timely and efficient technical support and solutions.

Customized services: Provide customized products and services based on customer needs to meet their individualized demands.

03

Strong market competitiveness

Independent research and development, cost reduction: Core technologies are independently developed, effectively reducing production costs, and the products have high cost performance.

Dedicated service and prompt response: Capable of quickly responding to customer demands and reducing their costs.

 

04

Good brand reputation

There are numerous successful cases: The product has been successfully applied in many well-known enterprises and received wide acclaim.

Good industry reputation: It enjoys a good reputation and credibility within the industry and is a trusted partner of customers.

05

Packaging Structure

 

Layer

Materials & Process

Function Description

Inner Layer

Anti-static PE film + Bubble bag

Moisture-proof & shock absorption, prevents surface scratches

Middle Layer

5cm thick EPE pearl cotton custom molded corner protectors

Precisely wraps machine body, cushions critical components (e.g. placement head)

Outer Layer

Export-grade fumigation-free plywood case

Pressure-resistant & drop-proof, passes海运/air transport vibration tests

 

Protection Type

Implementation Method

Moisture Prevention

Desiccant placed inside (humidity <10%RH) + Anti-rust paper (for metal components)

Anti-tipping Design

↑↑↑ Center of gravity marks on case + Built-in L-shaped metal fixing brackets

Anti-static Packaging

Precision PCBs/servo motors individually sealed in anti-static aluminum foil bags

 

Customer visit

product-554-250
 
product-2838-1280

 

 

Participate in the exhibition

 

product-1702-1276

 
 
 
Our Certificate
 
product-187-253

 

product-178-253
product-182-261
product-184-260
product-186-256

 

 

 

 

 

 

 

Hot Tags: smt hw-t6-64f, China, manufacturers, suppliers, factory, customized, wholesale, cheap, pricelist, low price, buy discount, HW T8 80F Pick And Place Machine, HW-DSQ800-120F Pick And Place Machine, HW-DU400-64F Pick And Place Machine, HW-DU800-96F Pick And Place Machine, HW-T4-44F Pick And Place Machine, HW-T4-44F Pick And Place Machine Table

You Might Also Like

(0/10)

clearall