
Innovative pick-up and drop-off machine
Advanced PICKANDPLACEMACHINE for Automated Placement of 44/50 Flywires
Product Introduction
Introducing the new intelligent operating system, tailored to the unique production conditions in China. Combining digital technology with Chinese manufacturing practices, this operating system is designed to streamline production processes and improve efficiency. With one-click intelligent programming, operating time and costs are significantly reduced, resulting in higher productivity and increased output. Compared to traditional programming methods, up to 90% of time is saved, with programming completed in just 5 minutes. The system also supports 24/7 non-stop production, ensuring maximum output with minimal downtime.
Other advanced features include automatic optimization of feeder assembly positions and nozzle installation order, as well as automatic calibration of suction coordinate for multi-nozzle connections. The system automatically selects the most efficient pathway to mount components, and features a comprehensive library of components to choose from. The anti-collision self-sensing system further improves the overall safety during production.
With the new intelligent operating system, production processes have never been easier or more efficient. By optimizing production techniques and reducing operating time and costs, this innovative system offers a cost-effective solution to meet the needs of modern manufacturing in China. Contact our sales team today to learn more about this advanced system and how it can benefit your business.
SMT Machine: The Future of Electronics Manufacturing
The electronics industry is constantly evolving, and with the increasing demand for smaller, more efficient, and cost-effective electronic devices, manufacturers must adapt or be left behind. One of the essential pieces of equipment that modern electronic companies have is the Surface Mount Technology (SMT) machine.
The SMT machine, also known as the pick-and-place machine or the surface mount device (SMD) machine, is a vital component in the electronic industry's assembly line. It is a machine that automates the process of placing electronic components onto the circuit board. The machine can handle both surface mount and through-hole components using a computer-controlled pick-and-place head and a feeder system.
Compared to the traditional method of manually assembling components on printed circuit boards (PCBs), the SMT method is faster, more accurate, and cost-effective. The SMT machine can handle multiple components simultaneously, and the placement accuracy is typically around 0.1mm, making the assembly process more precise.
Developments in SMT machine technology now allow the production of extremely small, high-precision PCBs that are used in many electronic devices, such as smartphones, computers, and automotive and aerospace applications. These devices rely on the compact and integrated nature of the SMT method for their functionality.
The SMT machine's design determines its capabilities, such as the maximum component size and placement accuracy, which makes it crucial to choose the right machine for the job. It is also essential to ensure that the machine is properly maintained and that the computer software is regularly updated to optimize the machine's performance.
The SMT machine has further evolved with the integration of artificial intelligence (AI) and machine learning capabilities. These technologies enable the machine to recognize and correct errors in the placement process and adjust its programming to continuously improve its performance. Improvements in SMT machines have also led to the development of modular and flexible machines that can be easily modified to meet different production requirements.
In conclusion, the SMT machine plays a vital role in the electronic industry by automating the assembly of components onto PCBs. Its precision, speed, and versatility have made it a necessary tool for producing high-quality electronic devices. With the ongoing development of SMT machines, it's clear that they will continue to be an essential part of the future of electronics manufacturing.
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Number of Placement Heads |
4(high-accuracy) |
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Number of IC Trays |
48 |
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Number of Feeders |
50/44(subject to 8mm feeder) |
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Positioning Accuracy |
0.01mm |
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Repeated Mounting Accuracy |
0.05mm |
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Mounting speed range of resistance |
5000-8000Pcs/h capacitance components |
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Applicable Components |
resistor,capacitor,chip,lamp bead 0201-30*30mm etc. |
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Supported Maximum Area of PCB |
50*50mm-(50F)350*190mm /(44F)350*260mm |
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Feeders |
electric feeder, pneumatic feeder,vibrating feeder, IC tray etc. |
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Recognition Devices |
mark camera x1,fast recognition camera x4, high-precision camera x1 |
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Maximum Height of Applicable Components |
≤7mm |
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PCB Convey Mode |
three-stage entry,automatic connection from left to right, automatic PCB positioning |
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Mark Positioning |
manual / automatic |
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Programming Method |
automatic programming after manually importing files of PCB coordinates |
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Control System |
HuaweiGuochuang control system |
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Maximum Step Length of XY Axis |
629mm*679mm |
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Tracks of XY Axis |
linear motion guide + Screw driver |
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Motion Mode of XY Axis |
intelligent linkage of acceleration and deceleration of curve and line, integrated linear interpolation algorithm. |
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Control Computer |
industrial control computer with Intel high-performance processor |
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Adjusting Method of Tracks |
electric |
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Range of Nozzle Buffer |
4.5mm |
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Maximum Step Length of Z Axis |
20mm |
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Range of Angle for Components |
±180° |
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Motor |
AC Servo Motor series |
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Driver |
high-speed DSP driver |
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Air Supply Requirements |
oil water filter,≥ 50L,dust filter and air pressure stabilizer etc. |
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Vacuum Supply of Nozzle |
vacuum generator integrating the high-speed vacuum burst function |
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Range of Air Supply Pressure |
0.5-0.7Mpa |
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OS |
Independent research and development SMT intelligent OS based on Windows |
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PCB requires |
3-5mm process edge in automatic mode |
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Vision Display |
17-inch industrial control display |
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Cable |
durable flexible cable(10 million times) |
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Power Supply |
220V 50/60Hz |
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Average Power |
600W |
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Machine Dimensions |
desk machine 1140*900*900mm |
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Weight |
(desk machine)210kg (vertical machine)280kg |
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