Intelligent Chip Mounting Production SMT

 

Efficient Multifunctional Intelligent

Research and Development of Proofing Business Diamond -Grade

Money saver:Save space,small investment,high efficiency,quick return
Guide:Software operation guide,programming only 5minutes
Flash line change:production plate change,no need to blanking,intelligent replacement engineering

 

The mounting head is made of nano aviation materials with highconcentricity,no whitening,wear resistance,good resilience,and staticelectricity free ceramic suction nozzles.Theproduction process adopts

German 4.0 intelligent industrial standards,meeting the European UnionROSH environmental requirements.Negative pressure is generated througha vacuum generator,and components are sucked and placed on the PCB.

 

 

Maximum number of feeders supported

44/50(based on 8mm)

Customized IC tray 48

Support both electricalfeeder and pneumaticfeeder and vibration feeder

The PCB transfer conveyor adopts an anti-statictransmission belt,which has good elasticity,isnot easy to deform,has good flexibility,hightensile strength,and good wear resistance.It isgood in preventing static electricity,and is notaffected by static electricity when transportingelectronic components.The track width can beautomatically adjusted according to the size ofthe PCB.The device is equipped with a positionsensor,and uses a three-stage conveyor toscientifically plan the plate feeding anddischarging time,achieving efficient productionof the device.

 

4 Fast Camera       Used forsmall patch components such as 0201 or smaller.

1 mark Camera resolution         Used for identification of mark points and fiducial points

1CCD Camera resolution            Used for identification of BGAIC,or bigger components

Machine equipped with an industrial camera,with better performance and stability.The HuaweiGuochuang mounting system can complete component identification under multiple cameras in milliseconds,and compensate for the identification results,ensuring high-quality collection of component images,therebymore accurately transmitting component data and coordinate data to the CPU,to obtaining more accuratemounting data.

 

 

Our chip shooter adopts an arch structure,it completes the mounting action of components throughmulti-axis synchronous linkage of the X.YZ.A axis with controlled by the CPU.Its operation uses a dual ACservo motor drive system with a fully synchronized control circuit,minimizing internal vibration,ensuringsmooth movement in the XY.Z.A axis direction,making the positioning and multi-angle mounting ofcomponents more accurate.The entire system has fast response speed,low noise,and smooth operation.

 

■XY axis grinding ball screwXY axis linear guide rail

■ XY axis ACServo motor drive system

■Four Z axis grinding ball screwFour angle motorss

The new intelligent operating system combines the current production situation of Chinese style,achieving digital intelligent production,and evolving into an operating system that is more suitablefor Chinese people.One-button intelligent programming greatly improves the operation time andcost,and improves the production efficiency of the entire line.Compared with traditionalprogramming,it saves 90%time,and can complete programming in 5 minutes,supporting 24-hourproduction without downtime.

■Automatic optimization of Feida assembly station location

■Automatic optimization of nozzle installation sequenceMulti-head convergence

■Automatc calibration of Feida suction coordinates

■Automatic layout mount shortest path

■Encapsulation library

■ Feida anti-collision self induction system

■ pcb board difference compensationPlease consult sales staff for more functions

 

 

 

Number of Placement Heads	4(high-accuracy)
Number of IC Trays	48
Number of Feeders	50/44(subject to 8mm feeder)
Positioning Accuracy	0.01mm
Repeated Mounting Accuracy	0.05mm
Mounting speed range of resistance	5000-8000Pcs/h capacitance components
Applicable Components	resistor,capacitor,chip,lamp bead 0201-30*30mm etc.
Supported Maximum Area of PCB	50*50mm-(50F)350*190mm /(44F)350*260mm
Feeders	electric feeder, pneumatic feeder,vibrating feeder, IC tray etc.
Recognition Devices	mark camera x1,fast recognition camera x4, high-precision camera x1
Maximum Height of Applicable Components	≤7mm
PCB Convey Mode	three-stage entry,automatic connection from left to right, automatic PCB positioning
Mark Positioning	manual / automatic
Programming Method	automatic programming after manually importing files of PCB coordinates
Control System	HuaweiGuochuang control system
Maximum Step Length of XY Axis	629mm*679mm
Tracks of XY Axis	linear motion guide + Screw driver
Motion Mode of XY Axis	intelligent linkage of acceleration and deceleration of curve and line, integrated linear interpolation algorithm.
Control Computer	industrial control computer with Intel high-performance processor
Adjusting Method of Tracks	electric
Range of Nozzle Buffer	4.5mm
Maximum Step Length of Z Axis	20mm
Range of Angle for Components	±180°
Motor	AC Servo Motor series
Driver	high-speed DSP driver
Air Supply Requirements	oil water filter,≥ 50L,dust filter and air pressure stabilizer etc.
Vacuum Supply of Nozzle	vacuum generator integrating the high-speed vacuum burst function
Range of Air Supply Pressure	0.5-0.7Mpa
OS	Independent research and development SMT intelligent OS based on Windows
PCB requires	3-5mm process edge in automatic mode
Vision Display	17-inch industrial control display
Cable	durable flexible cable(10 million times)
Power Supply	220V 50/60Hz
Average Power	600W
Machine Dimensions	desk machine 1140*900*900mm vertical machine 900*1140*1340mm
Weight	(desk machine)210kg (vertical machine)280kg

Hot Tags: Intelligent Chip Mounting Production SMT, China, manufacturers, suppliers, factory, customized, wholesale, cheap, pricelist, low price, buy discount, HW T4 44F Pick And Place Machine Table, HW DSQ800 120F Pick And Place Machine, Smt Machine, HW-T4-50F Pick And Place Machine, Chip Mounter, HW-DSQ800-120F Pick And Place Machine