Smart And Convenient PICKANDPLACEMACHINE For BGA And Chip Placement
Surface Mount Technology (SMT) is an automated device for accurately mounting electronic components (such as resistors, capacitors, integrated circuits, etc.) onto a printed circuit board (PCB). It is one of the indispensable core equipment in modern electronic manufacturing, and is widely used in consumer electronics, automotive electronics, industrial control, medical equipment and other fields.
Product Introduction
Surface Mount Technology (SMT) is an automated device for accurately mounting electronic components (such as resistors, capacitors, integrated circuits, etc.) onto a printed circuit board (PCB). It is one of the indispensable core equipment in modern electronic manufacturing, and is widely used in consumer electronics, automotive electronics, industrial control, medical equipment and other fields.
The basic composition of the placement machine
Rack: The structural frame that supports the entire device.
Transfer system: Used to transmit PCB board, usually including board entry, positioning and exit device.
Feed system: Used to store and supply components, including feeders and trays.
Mounting head: Used to draw and place components, usually with multiple nozzles to accommodate components of different sizes.
Vision system: Used for precise positioning of components and PCBS, usually including cameras and image processing software.
Control system: Used to control the operation of equipment, usually using an industrial computer or PLC.
The key technology of the SMT machine
Precision control: The mounting accuracy of the placement machine usually reaches the micron level to ensure the accurate alignment of components.
Speed and efficiency: The high-speed SMT machine can mount tens of thousands of components per hour to meet the needs of mass production.
Visual alignment: High-resolution cameras and advanced image processing algorithms are used for precise positioning of components and PCBS.
Feeding system: Support a variety of types of feeders, adapt to different specifications of components.
Software control: Through the advanced software system to achieve efficient operation of equipment and fault diagnosis.
|
Number of Placement Heads |
4(high-accuracy) |
|
Number of IC Trays |
48 |
|
Number of Feeders |
50/44(subject to 8mm feeder) |
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Positioning Accuracy |
0.01mm |
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Repeated Mounting Accuracy |
0.05mm |
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Mounting speed range of resistance |
5000-8000Pcs/h capacitance components |
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Applicable Components |
resistor,capacitor,chip,lamp bead 0201-30*30mm etc. |
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Supported Maximum Area of PCB |
50*50mm-(50F)350*190mm /(44F)350*260mm |
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Feeders |
electric feeder, pneumatic feeder,vibrating feeder, IC tray etc. |
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Recognition Devices |
mark camera x1,fast recognition camera x4, high-precision camera x1 |
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Maximum Height of Applicable Components |
≤7mm |
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PCB Convey Mode |
three-stage entry,automatic connection from left to right, automatic PCB positioning |
|
Mark Positioning |
manual / automatic |
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Programming Method |
automatic programming after manually importing files of PCB coordinates |
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Control System |
HuaweiGuochuang control system |
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Maximum Step Length of XY Axis |
629mm*679mm |
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Tracks of XY Axis |
linear motion guide + Screw driver |
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Motion Mode of XY Axis |
intelligent linkage of acceleration and deceleration of curve and line, integrated linear interpolation algorithm. |
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Control Computer |
industrial control computer with Intel high-performance processor |
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Adjusting Method of Tracks |
electric |
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Range of Nozzle Buffer |
4.5mm |
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Maximum Step Length of Z Axis |
20mm |
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Range of Angle for Components |
±180° |
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Motor |
AC Servo Motor series |
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Driver |
high-speed DSP driver |
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Air Supply Requirements |
oil water filter,≥ 50L,dust filter and air pressure stabilizer etc. |
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Vacuum Supply of Nozzle |
vacuum generator integrating the high-speed vacuum burst function |
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Range of Air Supply Pressure |
0.5-0.7Mpa |
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OS |
Independent research and development SMT intelligent OS based on Windows |
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PCB requires |
3-5mm process edge in automatic mode |
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Vision Display |
17-inch industrial control display |
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Cable |
durable flexible cable(10 million times) |
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Power Supply |
220V 50/60Hz |
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Average Power |
600W |
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Machine Dimensions |
desk machine 1140*900*900mm |
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Weight |
(desk machine)210kg (vertical machine)280kg |
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