IC machine, automatic machine

IC machine, automatic machine

Surface Mount Technology (SMT) is an automated device for accurately mounting electronic components (such as resistors, capacitors, integrated circuits, etc.) onto a printed circuit board (PCB).

Product Introduction

The main functions of the placement machine

The main function of the mounter is to accurately mount the surface mount component (SMD) onto the printed circuit board (PCB). Specific functions include picking components from the feeder via a nozzle or fixture, precise positioning and Angle correction of components using a vision system or sensor, accurate placement of components in the specified position of the PCB, ensuring high precision mounting of tiny components, supporting high speed mounting to increase production efficiency, and being able to handle multiple types and sizes of components. Automatically calibrate the nozzles and feeders to ensure mounting accuracy, equipped with inspection systems to monitor mounting quality in real time and prevent defects, adapt to small batch, multi-variety or high volume production needs, and record production data for easy traceability and analysis. In summary, the SMT machine achieves efficient and accurate component mounting through automated operation, improving production quality and efficiency.

IC机,自动机

 

Our SMT plant requires advanced equipment and technology, including high-precision SMT machines, automated production lines, testing and testing equipment and intelligent systems; Clean production environment, such as dust-free workshop, temperature and humidity control and electrostatic protection facilities; Perfect supply chain management to ensure stable supply of raw materials, scientific inventory management and efficient logistics system; Strict quality control system, including standardized processes, quality inspection points and international quality system certification; Professional technical team, with experienced technical personnel, R & D capability and training system; Efficient production management, make scientific production plan, equipment maintenance system and optimize production efficiency; Environmental protection and safety measures, equipped with environmental protection facilities, safe production practices and energy-saving measures; Customer service and support, providing quick response, customized service and after-sales support; Financial and resource support to ensure equipment procurement, technology research and development and plant operation; Market and brand advantages, clear market positioning and build brand image. Together, these conditions ensure that the SMT plant can complete the installation and production of electronic components efficiently and with high quality, meet customer needs and hold an advantage in the market competition.

 

What are the conditions of several measures by which the patch machine judges the merits and demerits

Introducing the brand new intelligent operating system tailored to the unique production needs of China, providing a smarter way to digitize production and evolve towards a system that suits the Chinese people better. With a single click intelligent programming feature, we've significantly reduced operating time and costs, increasing overall production efficiency along the entire assembly line. Compared to traditional programming methods, our system saves 90% of the time needed, allowing users to complete programming in as little as five minutes. Our system is designed to support 24/7 production without downtime and includes the following features: automatic optimization of feeder assembly locations, automatic optimization of nozzle installation sequence, auto-calibration of feeder suction coordinates for multiple nozzles, automatic layout of shortest path for mounting components, packaging library, feeder collision self-sensing system, and PCB board error compensation. For more information on our products and services, please contact our sales team. With this innovative system, you can enjoy increased production efficiency, reduced costs, and optimal performance. Order yours today and start experiencing the benefits for yourself!
In the electronics manufacturing industry, surface mount technology (SMT) has become increasingly popular due to its efficiency and versatility. One of the most crucial equipment in SMT is the pick-and-place machine, commonly known as the chip mounter or pick-and-place machine. To gauge the performance of a pick-and-place machine, several factors play critical roles. Firstly, the speed and accuracy of the pick-and-place machine are critical for the production process. With the increasing speed requirements in the industry, the machine needs to have high placement rates while maintaining high precision. The ability to handle different types of components and sizes is also a factor to consider. Secondly, reliability is an important factor. The pick-and-place machine should function smoothly without breakdowns or failures, along with minimal maintenance needs. A reliable machine provides the assurance needed in mass production. Another parameter that affects a pick-and-place machine is the versatility to customize programming solutions. The machine should be able to handle a variety of production batch sizes and permit programming changes easily, switching between different products to ensure significant machine utilization. Finally, the cost of the pick-and-place machine will impact the production cost significantly. The machine's affordability should match the production requirements and revenue projections of the manufacturer. In conclusion, the performance of a pick-and-place machine is crucial to the overall quality and productivity of the electronic manufacturing process. The speed, accuracy, reliability, versatility, and cost are the most critical factors to consider before purchasing a machine for mass production purposes.
 
This is the answer to the What are the conditions of several measures by which the patch machine judges the merits and demerits? question. Thank you for your attention to Beijing Huawei Guochuang Electronic Technology Co., LTD., we are a high quality SMT equipment supplier, can undertake OEM,ODM, source manufacturers reliable, we are looking for a global agent, our contact information: 15010550359 zhai 15931673319 liu.
 
 
 

Number of Placement Heads

4(high-accuracy)

Number of IC Trays

48

Number of Feeders

50/44(subject to 8mm feeder)

Positioning Accuracy

0.01mm

Repeated Mounting Accuracy

0.05mm

Mounting speed range of resistance

5000-8000Pcs/h capacitance components

Applicable Components

resistor,capacitor,chip,lamp bead 0201-30*30mm etc.

Supported Maximum Area of PCB

50*50mm-(50F)350*190mm /(44F)350*260mm

Feeders

electric feeder, pneumatic feeder,vibrating feeder, IC tray etc.

Recognition Devices

mark camera x1,fast recognition camera x4, high-precision camera x1

Maximum Height of Applicable Components

≤7mm

PCB Convey Mode

three-stage entry,automatic connection from left to right, automatic PCB positioning

Mark Positioning

manual / automatic

Programming Method

automatic programming after manually importing files of PCB coordinates

Control System

HuaweiGuochuang control system

Maximum Step Length of XY Axis

629mm*679mm

Tracks of XY Axis

linear motion guide + Screw driver

Motion Mode of XY Axis

intelligent linkage of acceleration and deceleration of curve and line, integrated linear interpolation algorithm.

Control Computer

industrial control computer with Intel high-performance processor

Adjusting Method of Tracks

electric

Range of Nozzle Buffer

4.5mm

Maximum Step Length of Z Axis

20mm

Range of Angle for Components

±180°

Motor

AC Servo Motor series

Driver

high-speed DSP driver

Air Supply Requirements

oil water filter,≥ 50L,dust filter and air pressure stabilizer etc.

Vacuum Supply of Nozzle

vacuum generator integrating the high-speed vacuum burst function

Range of Air Supply Pressure

0.5-0.7Mpa

OS

Independent research and development SMT intelligent OS based on Windows

PCB requires

3-5mm process edge in automatic mode

Vision Display

17-inch industrial control display

Cable

durable flexible cable(10 million times)

Power Supply

220V 50/60Hz

Average Power

600W

Machine Dimensions

desk machine 1140*900*900mm
vertical machine 900*1140*1340mm

Weight

(desk machine)210kg (vertical machine)280kg

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