
IC machine, automatic machine
Surface Mount Technology (SMT) is an automated device for accurately mounting electronic components (such as resistors, capacitors, integrated circuits, etc.) onto a printed circuit board (PCB).
Product Introduction
The main functions of the placement machine
The main function of the mounter is to accurately mount the surface mount component (SMD) onto the printed circuit board (PCB). Specific functions include picking components from the feeder via a nozzle or fixture, precise positioning and Angle correction of components using a vision system or sensor, accurate placement of components in the specified position of the PCB, ensuring high precision mounting of tiny components, supporting high speed mounting to increase production efficiency, and being able to handle multiple types and sizes of components. Automatically calibrate the nozzles and feeders to ensure mounting accuracy, equipped with inspection systems to monitor mounting quality in real time and prevent defects, adapt to small batch, multi-variety or high volume production needs, and record production data for easy traceability and analysis. In summary, the SMT machine achieves efficient and accurate component mounting through automated operation, improving production quality and efficiency.

Our SMT plant requires advanced equipment and technology, including high-precision SMT machines, automated production lines, testing and testing equipment and intelligent systems; Clean production environment, such as dust-free workshop, temperature and humidity control and electrostatic protection facilities; Perfect supply chain management to ensure stable supply of raw materials, scientific inventory management and efficient logistics system; Strict quality control system, including standardized processes, quality inspection points and international quality system certification; Professional technical team, with experienced technical personnel, R & D capability and training system; Efficient production management, make scientific production plan, equipment maintenance system and optimize production efficiency; Environmental protection and safety measures, equipped with environmental protection facilities, safe production practices and energy-saving measures; Customer service and support, providing quick response, customized service and after-sales support; Financial and resource support to ensure equipment procurement, technology research and development and plant operation; Market and brand advantages, clear market positioning and build brand image. Together, these conditions ensure that the SMT plant can complete the installation and production of electronic components efficiently and with high quality, meet customer needs and hold an advantage in the market competition.
What are the conditions of several measures by which the patch machine judges the merits and demerits
|
Number of Placement Heads |
4(high-accuracy) |
|
Number of IC Trays |
48 |
|
Number of Feeders |
50/44(subject to 8mm feeder) |
|
Positioning Accuracy |
0.01mm |
|
Repeated Mounting Accuracy |
0.05mm |
|
Mounting speed range of resistance |
5000-8000Pcs/h capacitance components |
|
Applicable Components |
resistor,capacitor,chip,lamp bead 0201-30*30mm etc. |
|
Supported Maximum Area of PCB |
50*50mm-(50F)350*190mm /(44F)350*260mm |
|
Feeders |
electric feeder, pneumatic feeder,vibrating feeder, IC tray etc. |
|
Recognition Devices |
mark camera x1,fast recognition camera x4, high-precision camera x1 |
|
Maximum Height of Applicable Components |
≤7mm |
|
PCB Convey Mode |
three-stage entry,automatic connection from left to right, automatic PCB positioning |
|
Mark Positioning |
manual / automatic |
|
Programming Method |
automatic programming after manually importing files of PCB coordinates |
|
Control System |
HuaweiGuochuang control system |
|
Maximum Step Length of XY Axis |
629mm*679mm |
|
Tracks of XY Axis |
linear motion guide + Screw driver |
|
Motion Mode of XY Axis |
intelligent linkage of acceleration and deceleration of curve and line, integrated linear interpolation algorithm. |
|
Control Computer |
industrial control computer with Intel high-performance processor |
|
Adjusting Method of Tracks |
electric |
|
Range of Nozzle Buffer |
4.5mm |
|
Maximum Step Length of Z Axis |
20mm |
|
Range of Angle for Components |
±180° |
|
Motor |
AC Servo Motor series |
|
Driver |
high-speed DSP driver |
|
Air Supply Requirements |
oil water filter,≥ 50L,dust filter and air pressure stabilizer etc. |
|
Vacuum Supply of Nozzle |
vacuum generator integrating the high-speed vacuum burst function |
|
Range of Air Supply Pressure |
0.5-0.7Mpa |
|
OS |
Independent research and development SMT intelligent OS based on Windows |
|
PCB requires |
3-5mm process edge in automatic mode |
|
Vision Display |
17-inch industrial control display |
|
Cable |
durable flexible cable(10 million times) |
|
Power Supply |
220V 50/60Hz |
|
Average Power |
600W |
|
Machine Dimensions |
desk machine 1140*900*900mm |
|
Weight |
(desk machine)210kg (vertical machine)280kg |
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